Showing posts with label sailboat restoration. Show all posts
Showing posts with label sailboat restoration. Show all posts

Monday, February 17, 2014

Flying Scot Mast Step Repair (the joys and trials of sailing)

Bringing it home from Florida -- dang, that was a long drive.  It's hard to believe this is an original Douglas Hull #88 built in 1959!  She looks pretty good for her age, eh?

Pushing water

Afternoon sail with the wife and kiddos

Heeled over with Mr. Pete to leeward!

 Yikes!!  A big puff and the mast step crunched right through the deck.  Now we have work to do!

 Bedding the reinforcements

 Fairing and shaping each layer of coring

Glassing it all up with a thick mat, skinned over with 2 layers of super strong 6oz S-Glass.  US Composites is the place for all your glass repairing needs.

 Faired using microballoons

 Primed and painted with Interlux products...tapped filled and re-tapped each through hole for the step

 Properly fitted and bedded step and hinge - Nice!

Back in ship-shape again...now, let's go sailing!!!

Best shipmates!

The full crew headed to dinner at The Boathouse

Everyone knows sailing is a labor of love.  We don't do it because it's easy or predictable -- we do it because it's challenging and rewarding -- and that is what makes it fun.  

To harness the wind in the canvas of a small vessel across sometimes turbulent waters can be peaceful and frightful in the same instant.  I hope this story in pictures gives the reader a taste of both the joys and trials that often accompany sailing.  The power of the wind can even be destructive, but thankfully, God has given us the ability to repair and overcome what has been broken, and we are stronger for it.

Thursday, April 22, 2010

Catalina 25 Restoration Project Complete



Well, after several weekends worth of non-stop boat work, I am ready to put a stamp on this beautiful Catalina 25.  If you look back on my previous posts under the label "sailing," you can see the metamorphosis this boat has undergone in a short amount of time.

The boat has new paint on the hull, a fresh boot stripe, and the keel has been refinished and painted.  I used Interlux ACT ablative antifouling paint below the waterline.  All new bulkheads on the interior and teak cleaned and oiled.  I also installed a new 12k lb. stainless bow eye with backing block. The boat also comes with a freshly painted tandem axle trailer with hydrolic brakes.  The deck and rigging are outfitted with tons of extras to allow the boat to be sailed single handedly, including cabin top mounted boom traveler.  The mainsail and jib are used but serviceable.  The cushions are in need of recovering, but I have enough cushions to do the job and I could instruct someone on how this could be done in a single afternoon.  The rudder is a kick-up style.

I'm only asking $4000 obo for this beautiful boat.  That is a total steal of a deal.  All she really needs to go sailing is a capable sailor, a little love, and a small 6 hp outboard motor with bracket.  You can purchase a used motor for very little.

**** (This boat has been sold) ****

Saturday, April 17, 2010

Catalina 25 Restoration Project Progress Report


Ok, so this is the second straight weekend consumed primarily by boat work.  The weather has been phenominal and so we've been able to turn it into a family affair.  Maddie runs around the yard chasing the dog and playing with a water hose, Elizabeth eats puffs in her swing, Amber works on the inside of the boat, I work on the outside.  We are both completely exhausted right now but a tremendous amount of progress has been made thanks to the concerted team effort.

I am bustin' this job out like none of the other boats I've restored before.  I have to give a lot of credit to Amber for being a huge help with cleaning the interior and assisting with basic things like, "Hey, can you hold this screwdriver on the other side of this bolt?"

So here are a few before pics:


Yah, so I know you think we're crazy.  Anyway, here is what we've managed to accomplish so far:

- Removed about 100lbs of junk and dirt from inside the cabin
- Installed a new 12k lb ss bow eye and added a new backing block
- Cut, painted, and installed all new bulkheads
- Cleaned the interior top to bottom
- Cleaned and oiled all interior teak
- Faired and painted the swing-keel with Interlux ACT Antifouling paint
- Faired and sanded the entire hull back to 220 grit above the waterline and below the rub rail
- Painted the trailer

What it looks like now:


Next Steps:

- Tape off the rail and top of water line (tonight)
- Prep hull for paint.  I plan to spray a 1-Part high gloss poly based oil in white for the hull.  I generally add about 10% paint thinner in weather 60-70 degrees and sometimes as much as 15-20% when it is above 90.
- Tape off the bottom below the water line and paint with anti-fouling about 6 in. down (just to create a clean line since the bottom paint seems to be ok)
- Add a boot stripe in either dark navy, green, or red
- Paint Rudder and kick-up assembly
- Install Rudder and connect to steering cable

I'll post more pics soon, so check back to see how things are going.  At this rate, the boat will be ready to sail and ready to sell in no time.  Anyone interested in a great boat for a great price?

Saturday, March 27, 2010

1980 Catalina 25 - Hull#1698


So today I went and picked up another sailboat.  I drove to Ashville, AL to get it and I have to say it is beautiful over there.  Lot's of hills, rocky by-ways, and lush farms.  Anyhow, I located this Catalina 25 swing keel thanks to my buddies Todd and Spencer over at SailTrailers.com who happened to spot it on Craigslist.  The boat is a 1980 model with a tandem axle, hydrolic brake, trailer.  The rig was light enough that I was actually able to tow it 100+ miles with my Jeep Grand Cherokee (diesel - I wouldn't attempt it with a small liter gas motor). 

The boat needs work (that's where I come in) and a lot of cosmetic stuff like sanding down the bright work (teak) and refinishing.  The bulkheads also need to be replaced, but that is a job that can be done working steady on a Saturday afternoon.  After close inspection, the boat has a lot of potential.  Whoever sailed the boat before had it well outfitted and rigged with lots of goodies to make it easy for single handed sailing.  After tossing out two bags of trash, I found several stainless snap shackles (about $25 each) and some other valuable goodies, but mostly a bunch of crap that needed to go straight in the trash.  There is also a small refrigerator which is going to be removed as soon as I get up the nerve to wrestle it out.  I found a total of four sails, one of which was stuffed into the ankor locker.  Only two of the four sails are serviceable:  the mainsail and a 110 jib.  There was a 90% jib that was as thin as a sheet and looked like swiss cheese.  The other sail is a second mainsail from some other boat.  I'll probably sell it since it's too small for this boat and is a NorthSail.

I bought the boat with the motivation to clean it up and sell it - that is exactly what I'll do.  Then I'll do it again as I have like half a dozen times now.  Depending on how it goes, I may launch the boat but it won't be compulsory for me.  I would share picks of the interior, but I think it would just scare most of you.  For now, just know it is very roomy with a large V-birth and even larger galley area.  The boat could comfortably sleep four adults.   There is plenty of room under the starboard cockpit to also sleep another person.  It is a pop-top model, which means you can raise the top over the cabin and affix it to the mast, which would allow even a tall person ample head-room to stand below deck.

I'll be posting picks of progress on the restoration, which will not be a complete ground up job this time, so check back often to see how things progress.  You'll be amazed at what she looks like in just a few months.  If anyone is interested in purchasing the finished product, let me know or pass along to someone who wants a great boat.

Thursday, February 11, 2010

How A Land-Lover Becomes A Sailor

Sailing came into my life in somewhat of an accidental fashion. I learned to sail when I took a job as a sailing instructor at Callaway Gardens for two summers. Prior to taking the job, I had only briefly been introduced to sailing at a Boy Scout Summer Camp. My job was "teaching" renters who would pay an hourly fee to sail 14' Sunfish sailboats on a resort lake of 175 acres surrounded by the beautiful Mountain View golf course (home to the annual PGA Buick Challenge for more than a dozen years). It was a great first job for many reasons. Mostly because I was required to sail for two hours a day to help attract prospective renters, which helped me to learn a lot about reading wind on the water and to understand how to “feel” the tiller. But I also admit that as a teenager, I regularly enjoyed rescuing the damsel in distress who capsized in the middle of the lake.

It would be several years later that I was introduced to larger sailboats. A neighbor who my family had known of for many years happened to also be a local sailing legend. He knew I had some sailing experience and as luck would have it, I got a last minute call because his regular first mate couldn’t accompany him at the Regatta. It was a logical choice.  I was light weight and capable of handling a rope.  For someone who likes to race and win, that was a decent combo.  So I was going to crew on his early model Catalina 22. For me, it was a chance to learn from someone who knew their stuff. Unfortunately, all the excitement leading up to that moment would later become bitter sweet. The race was over before it even began. While making a port tack just before the start of the first race (meaning the wind was coming off the port side of the boat, so our jib was on the starboard side) we got T-boned by another vessel. I almost peed in my pants!  Neither vessel saw the other coming, but since we technically didn’t have the right of way, it was our fault. In retrospect, I think the skipper handled himself pretty well. He took responsibility immediately and after realizing the hull was compromised, decided to motor back.  With damaged pride, we made our way to the dock.  It was a quiet ride; he let me steer most of the way back.

I don’t know why, but I was never invited to sail with him ever again. He had the boat repaired and to look at it, you would never know anything ever happened. I wanted so badly to learn after only getting such a small taste of real sailing, but I learned that some sailors are strangely superstitious.  I can't confirm that, but I guess I just always assumed that was the reason. Looking back on it now, I don’t think he got over that accident, even years later when I would bring my own C-22 to the water for the first time, he never acted the same.  I always thought the whole thing stunk.  It almost made me wish I'd never gone.

Again, by seemingly pure coincidence, on my way home from work some years later, I noticed a row of sailboats sitting in an obscure lot on the hard. Since Columbus, GA is a good 200+ miles from the nearest coast, this was an odd scene. It peaked my curiosity to the point I just had to stop in to see what the story was. As it turned out, the guys were in the custom sailboat trailer business.  Todd Sibert and Spencer Smith, owners of Sail Trailers. These guys would turn out to be really great guys, friends even and they became my sailing mentors.  Oh, I can't foget about Dan.  Another sailing junkie who hung out at the yard most nights working on his Morgan - the guy is a real character.  I didn’t know anything before meeting these guys, but they were patient and helpful. I bought my first C-22 from them for $700.00. It was rough, but they were generous and let me work on the boat in their yard for nearly a year. It was a top to bottom restoration job and they basically coached me through the process.  After learning the basics of rigging and sailing, I would later sell that boat for a good price. I repeated the process a few times after this. I also began working on boats on the side. I sailed as often as possible at the local club and I even made a trip with Amber about 50 miles down the gulf coast on an overnight trip with Todd, Spencer, and a few other boats.

Here are a few pics of sailboats I have restored. Since Amber and I started having babies, my priorities had to shift a bit and the sailboat hobby had to be put on hold for a while. I continue to think fondly of sailing as a favorite hobby. Amber and I hope to buy a seaworthy, fixed keel pocket cruiser in the 24-26ft range one day when the kids are a little bigger.

Catalina 22 Hull# 6799

Catalina 22 Hull# 6099

Irwin 23 - owned by my buddy, Spencer at Sailtrailers.com

Catalina 25

Amber at the helm just off the coast west of Crooked Island near Panama City, FL

Me - St. Andrews Bay, FL